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Digital Custom Orthotic Insole Closed-Loop System

Rooted in podiatry and biomechanics data, it connects detection, design, manufacturing, and assessment to support precise orthotic insole customization and rehabilitation fitting.

3D-Printed Orthotic Insoles

3D-Printed Orthotic Insoles

3D-CNC-Carved Orthotic Insoles

3D-CNC-Carved Orthotic Insoles

Product Overview

The Digital Custom Orthotic Insole Closed-Loop System is a full-stack digital solution rooted in podiatry and biomechanics. It seamlessly integrates the entire workflow from clinical detection and cloud design to smart manufacturing and fitting assessment, delivering a complete closed-loop rehabilitation pathway from diagnostic data to corrective orthotics.

Key Features & Tech Advantages

Data-Driven Precision Loop

Insole parameters are derived entirely from front-end diagnostic data, such as F20 and the SennoScan series, ensuring highly accurate lower-limb alignment.

Dual-Process Digital Manufacturing

3D Printing

Uses eco-friendly TPU with a lightweight grid design for superior breathability and antibacterial properties.

3D CNC Carving

Uses high-efficiency EVA materials, offering high rebound and excellent shock absorption.

Biomechanical Correction

Balances plantar pressure distribution, restores natural lower-limb kinetic alignment, and relieves foot fatigue and pain.

Digital Custom Orthotic Insole Production Workflow

Digital Custom Orthotic Insole Production Workflow

Digital Custom Orthotic Insoles

Orthotic insoles are precisely customized according to each patient's foot shape and plantar pressure distribution, based on foot and ankle medicine and biomechanics. They are suitable for flat feet, high arches, and other foot deformities. Patients with scoliosis often have foot problems or leg-length discrepancies, which may also require orthotic insole intervention. Orthotic insoles help balance plantar pressure distribution, restore normal lower-limb biomechanics, reduce foot fatigue and pain, and improve quality of life.

3D-Printed Orthotic Insoles

3D-Printed Orthotic Insoles

3D-CNC-Carved Orthotic Insoles

3D-CNC-Carved Orthotic Insoles

Two Insole Materials and Manufacturing Processes

Production Type
3D-Printed Orthotic Insoles
3D-CNC-Carved Orthotic Insoles
Material
Eco-friendly TPU material
EVA material
Advantages
Grid structure, lightweight, breathable, antibacterial, and odor resistant
High rebound and excellent shock absorption
Technology Development
Fast-developing technology and a future direction for orthotic insole production
Mature technology with 35 years of development overseas
Material Options
Multiple hardness and color options for flexible combinations
Multiple hardness and color options

Common Application Scenarios

01

Foot deformity correction, including custom orthotic interventions for flat feet and high arches

02

Postural synergy therapy for compensatory plantar issues caused by scoliosis or leg-length discrepancies

03

Clinical rehab fitting, including digital efficacy comparison and secondary fitting assessment for finished insoles